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Mothers of Invention: Hedy Lamarr

Did you know that “The Most Beautiful Woman in Film” was also responsible for the ideas behind what we now know as WiFi, GPS, and Bluetooth technology? Here are some insights into the incredible mind and talent of Hedy Lamarr.


It is hard to find a better example of “Beauty and Brains” than Hedy Lamarr. While she is best known for her iconic film roles in early Hollywood, Hedy was also an incredibly talented and intelligent inventor. The latter laid the foundation for several types of wireless communication we constantly utilize today.

A Creative and Intellectual Mind

Born in Vienna, Austria, on November 9th, 1914, Hedwig Eva Maria Kiesler was the only child of two affluent parents who cared deeply about developing her mind creatively and intellectually. Hedy’s father spent a great deal of time explaining the interworkings of various machines and encouraging her to look at the world with open eyes. At the same time, her mother nurtured her artistic side by facilitating ballet and piano lessons.

While she was known to be found tinkering with machines and had a significant intellectual promise from a young age, Heady’s acting career quickly took prominence after she starred in the 1932 German film Extase (“Extasy”). Soon after, she caught the attention of MGM executives, signed a lucrative film contract, and starred in the Oscar-nominated films Algiers, Sampson and Delilah.

A Talented Actress and Inventor

After moving to Hollywood and officially changing her name, Hedy Lamarr lived a dual lifestyle as a film star and inventor. While the media industry regarded her as the “Most Beautiful Woman in Film,” Hedy spent most of her downtime embracing her scientific side. She had an impressive inventing table at her house and was even gifted small equipment set to work within her trailer between filming scenes.

Her most notable designs include a faster airplane wing, an improved stoplight, and a water-dissolvable tablet that would make a soda similar to a cola. However, during WWII, perhaps her greatest invention came: a secret communication system in which   both transmitter and receiver radio waves would “hop” to new frequencies together. This concept would help guide torpedos to their intended targets without enemy interception of classified military strategies, signals, and messages. 

A Feminist Bombshell

Though Hedy’s revolutionary idea received a patent, it expired before the concept was effectively put to use. Years later, “frequency hopping” became an essential tool in military operations and, subsequently, the telecommunications industry, paving the way for modern-day devices like Wi-Fi, Bluetooth, and GPS. Though the U.S. military has since publicly acknowledged the significant impact of Hedy’s invention on technological advancements, her estate has never gotten compensation for her work on what started a now $30 billion industry.

Hedy Lamarr was a woman who was most revered for her beauty but personally found her brain to be her true calling. She was recognized with awards for her accomplishments later in her life. In 2014, she was posthumously inducted into the National Inventors Hall of Fame for the development of her frequency hopping technology. Her legacy of many talents was shared in the 2017 film, Bombshell: The Hedy Lamarr Story, highlighting her acting credits and incredible inventor’s spirit.

“Hope and curiosity about the future seemed better than guarantees. That’s the way I was. The unknown was always so attractive to me and still is.” – Hedy Lamarr.

To hear more stories about professional women whose perseverance has made them inspirational figures in their fields, check out our podcast, The Art of Engineering.


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Seven of the Most Fascinating Inventions from Leonardo da Vinci

It’s a bird! It’s a plane! It’s… an ornithopter! Leonardo da Vinci was one of the world’s most imaginative inventors, and many of his most creative creations inspired some of the machines we use today. Here are seven of da Vinci’s most fascinating inventions.


Leonardo da Vinci was an artist, theorist, scientist, engineer, sculptor, and architect (to name a few of his hobbies). He’s the textbook example of a true “renaissance man.”  Combining several of these skills, da Vinci was responsible for a number of innovative inventions that served as predecessors to the tools we use today.

Ornithopter

Looking at da Vinci’s inventions, it’s clear to see the man had a thing for aviation. He was intrigued with the concept of man traveling like birds through the sky. This fascination inspired one of his most famous inventions, the ornithopter.

This “flying machine” resembles a primitive airplane, featuring a space for the pilot to lay face-down while pedaling and hand-cranking a rod-and-pulley system to control the wings. In theory, it seemed like a sound method for humans to take flight. However, the proposed design did not generate enough power for the machine to even get off the ground.

Helical Aerial Screw

Another airborne invention, the helical aerial screw bears a close resemblance to today’s helicopters. To induce vertical flight, a spiral mechanism fashioned from linen, cords, and a wooden foundation was meant to compress air as it spun.

Triangle Parachute

Yet another flight-inspired design was the triangular parachute. Unlike modern parachutes, da Vinci’s design featured wooden poles for structure, draped with a piece of linen to form a pyramid shape. Several centuries after its conception, skydiver Adrian Nicholas created a replica of the triangle parachute. He claimed it provided a smoother descent than modern parachutes.

Barreled Cannon

In addition to being a flight fanatic, da Vinci also had a fascination with warfare. He believed that the tools and tactics of the time were inefficient and needed improvement. So he created the barreled cannon.

The contraption was designed to alleviate the inconveniently long lag time between rounds of cannon fire by adjusting the reloading process. With a rotating barrel, this automatic weapon would continue shooting while new cannons were being loaded. The barreled cannon was a precursor to the machine gun of today. 

Water Diving Suits

Another war-related invention, da Vinci’s diving suit was designed so that Venetian soldiers could move underwater to sneak up on enemy ships. This apparatus was made from leather and featured goggles and a breathing tube connected to air tanks. It is one of the oldest renderings of the modern-day scuba suit.

Self-Supporting Bridge

Also inspired by the travails of warfare, da Vinci designed a mechanism to help troops cross bodies of water more easily. His collapsible bridge was transportable and could be set up in new locations. This self-supporting bridge did not require any fasteners and featured notches to strengthen the structure.

Robotic Knight

Perhaps one of the most interesting of da Vinci’s inventions was the robotic knight. While (obviously) not computerized, da Vinci’s robot operated via a system of pulleys and levers. Miraculously, the knight’s internal mechanisms allowed it to sit, stand, and move its head in a similar fashion to real human movements.

So many of Leonardo da Vinci’s iconic designs began as simple drawings in a notebook. Whether you have an artist-level rendering or a simple napkin sketch, we can help turn your revolutionary ideas into a reality. Just let us know how we can help!


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Accidental Invention: Silly Putty

Simple. Squishable. Moldable. Silly Putty has been a popular children’s toy for over 80 years. But did you know it wasn’t created for kids? Silly Putty’s origin story begins with an accidental discovery during the rubber shortage during World War II.


During WWII, many of the countries that produced rubber were being invaded at the time. Because of this, Allies faced an extreme rubber shortage. In an effort to combat the lack of this essential manufacturing item, the U.S. government contracted companies to create a synthetic rubber substitute that could be made from readily-available materials.

It was during this experimental process that one of the world’s most popular toys was inadvertently created.

A Goo With Interesting Properties

It all started in General Electric’s New Haven, Connecticut Lab in 1943, where inventor James Wright was testing potential methods to create synthetic rubber. During one attempt, he mixed boric acid and silicone oil, creating a gooey, stretchy substance. While it proved to be a poor substitute for rubber, its unique properties turned some heads.

This “nutty putty” was stretchier and bouncier than rubber, and it adhered to ink to make a perfect copy of whatever newspaper or comic book it touched. James soon began sending samples to labs around the world to find a potential use for his discovery. Unfortunately, there was not much interest from other scientists or the U.S. government, so the mysterious goo fell to the wayside.

Passing Around the Party Putty

In spite of there being no obvious practical use for the putty, James continued making it. The goopy goo eventually started making appearances as a novelty passed around at parties. At one such party, the rubbery substance was discovered by Ruth Fallgatter, owner of the “Block Shop” toy store. She began selling it in her catalog at “bouncy putty.” It quickly became a bestseller.

Ruth’s marketing consultant, Peter Hodgson, was so interested in the goo that he purchased its production rights and changed the name to “Silly Putty.” The product’s next release coincided with the Easter holiday, inspiring its famous plastic egg-shaped package. Priced at $1 each, the company sold 250,000 units of Silly Putty in the first three days… and nearly six million units in the first year.

Second Only to Crayola Crayons

The new toy was an instant success, second only to Crayons. Crayola eventually purchased the exclusive manufacturing rights to Silly Putty in 1977. Today, the company reveals that “although the exact formulas Crayola uses to make Silly Putty are proprietary, we can share that it is made primarily from silicone and color pigments.”

While still commonly known as a toy, Silly Putty has also a few practical uses, such as picking up dirt and lint and stabilizing wobbly table legs. It was also used on the 1968 Apollo 8 mission where astronauts used Silly Putty to secure their tools to surfaces while orbiting the moon.

We love practical inventions, but we also love the impractical fun ones, too! If you need help figuring out an idea, we’re here for you… no matter how “silly” it seems.


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Mothers of Invention: Martha Coston

Inventor and businesswoman Martha Coston knew how to draw attention to herself… By using a Coston flare. This essential tool for signaling at sea can be credited to the hard work of one incredibly dedicated mother.


Martha Coston did not let being a young, widowed, single mother in the mid-nineteenth century stop her from being a successful inventor and businesswoman, providing for her family, and making a name for herself.

Drawing inspiration from her late husband’s designs, Martha created the Coston flare, a maritime signaling device that has been an incredibly useful life-saving tool for nearly two centuries.

Sparking an Idea

Born on December 12, 1826 in Baltimore, Maryland, Martha grew up with no formal education. She later moved to Philadelphia, Pennsylvania where she met promising naval inventor Benjamin Franklin Coston, who she married and shared four children with. Due to his work experimenting with chemicals, Benjamin passed away when Martha was just 21 years old, leaving her a penniless single mother.

After several years of struggling to get by, Martha came across a design amongst her husband’s belongings that would spark many more years of inventing and success. Within one of the notebooks, she found rough sketches and notes about a potential signaling system that could be used by the U.S. Navy.

Fanning the Flames

While Benjamin’s ideas themselves were strong, Martha knew that they would need a lot of work before they could be turned into a usable product. The goal was to create a durable, long-lasting pyrotechnic flare and effective signaling system that could be used for ship-to-ship and ship-to-land communication.

Though her project took an immense amount of time and effort, Martha remained diligent over the years, saying: “The men I employed and dismissed, the experiments I made myself, the frauds that were practiced upon me, almost disheartened me; but … I treasured up each little step that was made in the right direction, the hints of naval officers, and the opinions of the different boards that gave the signals a trial.

A Signal of Success

After a decade of experimentation, Martha finally received a patent (#23,536) for her “Pyrotechnic Night Signals” in 1859 and started the Coston Manufacturing Company. Using firework technology and a team of chemists, she was able to create bright red, white, and green flares that could be seen over long distances. The rights to the invention were quickly purchased by the U.S. Navy, and she was awarded a contract for her company to manufacture them.

The flares and communication system soon proved to be a valuable tool, helping the Union to win battles and save lives during the Civil War. As the years went on, Martha continued to improve upon her invention, developing a twist-ignition version patented in 1871. The flares were sold to navies around the world, commercial merchant vessels, and private yachting clubs, and have saved a countless number of lives.

To hear more stories about professional women whose perseverance has made them inspirational figures in their fields, check out our podcast, The Art of Engineering.


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Inventions Ahead of Their Time: The Electric Car

With gas prices soaring, many drivers are considering the transition to electric vehicles. While many consider electric cars to be technology from the future, we actually have over two centuries of research and development to thank for this incredible invention.


When people today think of electric cars, most envision sleek, futuristic, technologically-advanced machines. But, did you know the first electric cars were created nearly two hundred years ago? Studying at the origins of this incredible invention can help us understand how far we’ve come and guide us in making continuous improvements.

Batteries Start the Engines

Due to numerous technological advancements that lead to the advent of electric cars, it is difficult to pinpoint an exact time or location where it all began. Inventors in Hungary, the Netherlands, Great Britain, and the United States were experimenting with battery-powered vehicles in the early 1800’s, which led to the creation of the first small-scale electric cars and carriages.

Then, in 1890, chemist William Morrison of Des Moines, Iowa built the first successful electric car. Carrying six passengers, the vehicle’s top speed clocked in at a whopping 14 miles per hour. In the decade that followed, growing interest sparked rapid innovations. At one point, electric cars accounted for over one-third of all vehicles on the road. Charging stations could even be found around city shopping districts.

Combustion On the Move

In the early twentieth century, significant advancements were made to internal-combustion engines, posing a threat to battery-powered vehicles. At the time, however, internal-combustion engines required hand-cranking to start and a fair amount of manual power to drive. Drivers found the electric vehicle’s ease of use far more appealing. 

But as the innovations evolved, the price of the gas-powered Ford Model T became less and less expensive. By 1923, vehicles with combustion engines were 10 times cheaper than the battery-powered alternative. Furthermore, the eventual creation of the electric starter eliminated the need for hand-cranking, making operation significantly easier. The combination of these two factors quickly steered shoppers towards more affordable options.

The Road Ahead

By WWII, gasoline-powered vehicles effectively won the technology war and phased out most electric car manufacturers. The discovery of crude oil in Texas and Henry Ford’s mass-production of internal-combustion engines led to lower costs too difficult to rival. But it wasn’t long before the U.S. began relying on foreign sources for imported crude oil. This, along with the call for reduced emissions, once again ignited an interest in electric vehicles in the late twentieth century.

Over the last fifty years, environmental concerns have led to major technological advancements in the electric car industry. Today, there are four main types of electric vehicles: Hybrid, Battery, Plug-In Hybrid, and Extended-Range. As these vehicles become more efficient and less expensive, it becomes increasingly more common to see them on the road.

At CPS, we’re excited to see not only the advancements in transportation technology but the challenges as well. Solving problems is what we do best, and many of life’s most valuable lessons are learned from past mistakes. If you’d like to see your idea come to life, let us know how we can help! Just imagine what your invention will look like two hundred years from now!


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The Benefits of Refurbishing Your Old Bins

Whether your Intermediate Bulk Containers need modifications for a new process idea or repairs from a little run-in with a forklift, we at CPS are happy to fix them up for you. While we do specialize in building custom machines, there are also some significant benefits to choosing to refurbish your old bins instead of buying new.


 

Intermediate Bulk Containers (IBC), also called “Bins”, are the industry standard for powder handling and processing applications where close containment is required. At Custom Powder Systems, we custom build these Bins and Bin Systems to precisely fit our customers’ needs.

Sometimes, however, it can be in a company’s best interest to spruce up an IBC they already have instead of investing in a brand new one. We talked to Rayce Gibson, a valued Sales Executive at CPS, about the benefits of refurbishing bins and how we can help with yours.

Handling it Your Way

Intermediate Bulk Containers handle powders from the raw material form to the point where it is either put into a package or made into tablets, capsules, or something similar. They are most often used in the chemical, food, pharmaceutical, and nutraceutical industries.

While these bins all essentially serve the same purpose, at CPS their fit and finishes are tailored to each company’s products. “Everything we do is built to the customer specifications or to their specific needs,” Rayce says. “All the equipment basically has the same starting point, and then everything is tweaked accordingly to fit whatever the customer requests.”

Reduce, Reuse, Refurbish

Having bins that don’t fit your current needs can really put a damper on the production process. However, not all companies have the resources to purchase new machines as frequently as they need fixing. At Custom Powder Systems, we believe there are many benefits to simply refurbishing the IBC you already have. Here’s just a few:

  • Save Money – Purchasing equipment is often funneled through a capital expenditure process, which can sometimes deny funding for machines that just need repairs. Refurbishing your bins allows you to have like-new equipment that can come out of a maintenance budget for a much lower cost than buying a whole new piece.
  • Save Time – It’s no secret that creating something great takes time, especially when you’re starting from scratch. And, in the world of manufacturing, time can often be your greatest asset. By fixing up your old bins, you can save your most precious resource by making a few quick tweaks instead of waiting to build something new.
  • Environmentally Conscious – When replacing equipment, there will always be an element of waste production when it comes to disposing of the old and building the new. Simply making improvements to your existing bins is an environmentally-conscious decision that avoids the unnecessary use of excess materials.
  • Maximize Investment – Picking out your equipment can be a big expenditure of both time and money, and you probably would like to avoid going through the exhausting process over and over again every time you need something new. By fixing or modifying the bins you already have, you can maximize your initial investment and avoid wasting more of your most precious resources.
  • Process Modification – One of the most beautiful parts of engineering is the constant evolution of ideas. Over time, you may find new and better ways to manufacture your products, and you don’t want your equipment getting in the way of that. Being able to make adjustments to your current bins can make process modifications much more accessible.

Whether you purchased your bins from us or another manufacturer, we’d love to help you through the process of refurbishing.

“If you have bins that are damaged that you need to put back in service, send them to us!” Rayce says. “We’re more than happy to talk with anybody and everybody about doing the work to keep production quantities up that you may otherwise not be able to meet with damaged bins.”

It’s In the Name

We don’t call ourselves Custom Powder Systems for nothing. All of our products are designed specifically for the needs of each individual company because we know all the ins-and-outs of how the powder handling process works. We take great pride in being customer-centric and always providing the highest quality products.

“We work really hard as a team to find the best possible solution for the customer so we can make their lives easier and give them something that is going work,” Rayce says. “The greatest benefit we offer as a company is the extensive knowledge and experience of our teams.”

Whether you need a brand new bin or just a touch up on an old one, Custom Powder Systems is happy to work with you to create exactly what you’re looking for. Just give us a call, and let us know how we can help!

 


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Mothers of Invention: Josephine Cochrane and the Dishwasher

When you’re a fancy socialite and the servants keep breaking your fine china while washing it, you can either hire better help, or you can invent a machine to do the job right. Josephine Cochrane chose the latter.

Mothers of Invention Josephine Cochrane

I’ll Do it Myself!

The daughter of an engineer and granddaughter of an inventor, Josephine Cochrane lived in a small Illinois town 200 miles south of Chicago. Legend has it, she once proclaimed, “If nobody else is going to invent a dishwashing machine, I’ll do it myself!” and went to the shed behind her home to begin her work.

With no formal training in engineering, she hired mechanic George Butters to help bring her vision to life. After years of perfecting her dishwashing machine, she eventually founded the Garis-Cochrane Manufacturing Company in 1886, a company that still today shares some distant corporate DNA with Whirlpool.

Taking it to the Fair

Before Josephine’s, there were two prior recognized attempts to develop dishwashing machines. One creation in 1850 resulted in a clunky contraption cranked by hand that merely soaked the dishes. Another added racks and spun the dishes through a tub of water.

Then, in 1893 at the Chicago’s World Fair, Josephine shared her revolutionary machine with the world. The exposition was known for premiering many significant inventions including early moving pictures, the Ferris Wheel, and Westinghouse Electric who powered the entire fair. But the winner of “best mechanical construction, durability, and adaptation to its line of work” went to Josephine’s “Lavadora” dishwashing machine.

Under Pressure

The Cochrane dishwasher was notably the first to use water pressure to clean dishes. Josephine’s design was made of wire compartments specifically-sized for plates and cups. These compartments sat within an open wheel that laid flat in a copper boiler. As a motor turned the wheel, hot soapy water shot up from the bottom then rained back down on the dishes.

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Source: USPTO

By 1897, her company was known as Cochrane’s Crescent Washing Machine Company and sold mostly to commercial customers. Restaurants and hotels were eager to adopt this new invention, which was one of many to come from The Gilded Age

The 20th Century and Cochrane’s Legacy

In 1886, the United States granted Josephine a patent, but her work wasn’t done. She continued improving on her invention and was given a second patent posthumously in 1917. Nine years later, the Crescent Dishwashing Company was sold to the company that made the KitchenAid appliances before becoming a part of Whirlpool.

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Source: USPTO

Although she didn’t receive much acclaim during her lifetime, Josephine is now remembered as one of the great women inventors to come from the early Industrial Era. In 2006, she was even inducted into the National Inventors Hall of Fame.

It is believed her death in 1913 was brought on by exhaustion from her unrelenting dedication to her work. Prior to her passing she was quoted as saying, “If I knew all I know today when I began to put the dishwasher on the market, I never would have had the courage to start. But then, I would have missed a very wonderful experience.”

We find the process of inventing tremendously rewarding. The history of Custom Powder Systems is full of inspiring moments leading to thrilling solutions. Just as Josephine Cochrane solved the tedium of dishwashing, can we invent something that will make your company run better and more efficiently? Contact us today and let us know. All images sourced from USPTO.


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Accidental Invention: Penicillin

It was a simple mistake. You’ve probably even done it yourself: a trip out of town, a forgotten bowl of fruit… Next thing you know, you’ve invented penicillin. Admittedly, there were a few more steps involved in creating usable penicillin, but it just goes to show that you never know how the next great discovery will happen.

An Absent-Minded Professor

The journey of penicillin began at a lab in Scotland in 1928 and eventually found its way to a moldy cantaloupe in Peoria, Illinois. The improbable twists and turns during this discovery would lead to the most widely-used antibiotic in the world. 

One day, Sir Alexander Fleming, sometimes known to be a “careless lab technician,” left a culture plate of staphylococcus on the table. When he returned, he saw that mold had contaminated the culture. And he also saw something else: the mold seemed to be halting the growth of the staphylococci. A repeat of the experiment showed it was, in fact, doing just that. Fleming reported, “the staphylococcus colonies became transparent and were undergoing lysis (the rupturing and disintegration of cell membranes).”

On to Oxford

Alexander Fleming stopped studying penicillin in 1931 when Oxford researchers took up the challenge of creating a medicine. Throughout the 1930’s scientists took on the difficult task of isolating penicillin, something Fleming didn’t think was feasible. There were small scale successes along the way, but collecting enough penicillin to be effective unfortunately remained elusive.

Then, in 1942, Fleming came back into the picture when he was treating someone with streptococcal meningitis, a fatal disease at the time. Australian scientist Howard Florey gave the last available medicinal penicillin sample to Fleming, and the patient showed improvement almost immediately. Within a week, the meningitis was gone, and the patient fully recovered.

A Moldy Cantaloupe in Illinois

At this time, the world had gone headlong into World War II, and penicillin was being used to treat the wounded. However, the problem with mass-producing penicillin persisted. The British War Cabinet and the War Production Board of The United States soon launched a worldwide mission to find a way to grow the best strain of mold.

The search ended at a market in Peoria, Illinois atop a moldy cantaloupe. From there, a Pfizer scientist was able to develop large-scale production of pharmaceutical-grade penicillin. Within a year, and in just time for the invasion of Normandy, millions of doses were being produced. Soldiers and civilians alike were being saved from otherwise deadly infections.

Penicillin Today

Now, over 90 years since its discovery, penicillin continues to halt bacterial infections in patients before they have a chance to cause further illness or death. Since it first went into use, penicillin has also been a springboard for further developments. For example, semi-synthetic antibiotics like Amoxicillin work on a broader range of bacteria and are safer for those with allergies to traditional penicillin.

This story reminds us of the work we did a few years ago for Pfizer in their China plant. A big creation from a little discovery is the kind of work we do every day at Custom Powder Systems. When we know the kind of challenge you’re facing, all it takes is a tiny seed of inspiration to make something wonderful. What can we create for you? Contact us here.

History of Tums

History of Tums

When your stomach is upset, it’s convenient to have a pharmacist for a husband. When your husband/pharmacist makes something that works so well it becomes a best-selling product within two years, you’ve got yourself the History of Tums.

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Something Isn’t Agreeing With Me

In the 19th century, there were many remedies for an upset stomach. Some turned to papaya for its powerful enzymes. In 1887, Johnson & Johnson developed Papoid Tablets, made from the extract of papaya, and guaranteed it would “digest any kind of food mankind could eat.”

If that didn’t do the trick, you could try “Dr. Bonker’s Celebrated Egyptian Oil.” In spite of it being concocted by a guy literally named “Bonker,” stomach sufferers were encouraged to “take 10 to 20 drops every half hour in Molasses or on sugar, and at the same time apply externally.”

The Opposite of Acid 

By 1928, medical experts understood that upset stomachs appeared to be caused by overactive acids in the digestive system. St. Louis pharmacist James Howe deduced that if acid was the problem, the solution would be to neutralize the acids.

His wife suffered from indigestion, and one night in his basement he created an “anti-acid,” a mixture of sugar and calcium carbonate (CaCO3). This “anti-acid,” or what we now call “antacid,” did the trick and settled Mrs. Howe’s heartburn. Soon, it was doing the same for others’ upset stomachs all across St. Louis. Just two short years later, a manufacturing company was built, and Tums became a national hit.

A Century of Antacids

Soon after the success of Tums, competition came in the form of Alka-Seltzer, Rolaids, and Pepto-Bismol. Each have slightly different formulations using ingredients such as salts of aluminum, calcium, magnesium, and sodium.

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The Tums brand stayed in the Howe family for nearly 50 years before being sold to Revlon and eventually to its current owner, GlaxoSmithKline. Today, the Tums factory still sits on the same site where James Howe first manufactured it, churning out a staggering six-billion tablets every year.

Custom Powder Systems Gets Tums in Line

Custom Powder Systems, another proud Missouri company, lives just three hours west of the Tums facility. This means we were primed and ready when GSK asked us to help design, build, and install barrier walls between their Tums lines in order to keep the different colors/flavors separated during processing.

Step one was to discuss the problem GSK was facing and ask questions to get the full scope of the situation. Then, after surveying the area, we decided to construct walls made from stainless-steel tubing and lexan panels, which effectively kept the individual tablets from “jumping the line” and mixing together.

The way we efficiently solved the Tums obstacle for GlaxoSmithKline is just one example of how we at Custom Powder Systems are constantly finding new and creative ways to help efficiently process, mix, and contain quality products.


What can we help you make? Let us know through our Contact Page.

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Welcome Back to CPS, Rayce Gibson!

Sales Executive Rayce Gibson has rejoined us here at Custom Powder Systems, and we couldn’t be happier. And it sure seems he’s happy with his decision, too. “I’ve known these guys forever,” Rayce says. “We already knew each other, we knew what we expected from each other. We know how each other works. It really was just like going back home.”

Rayce’s history with CPS is more than just previous employment with us. We’ve known and respected his talents even when he worked with our competitors. For Rayce, manufacturing has always been a significant part of his world.

Growing Up in Manufacturing

Rayce was born into a manufacturing family as the third generation in the industry. When attended the University of Nebraska he studied business and marketing and would eventually go on to work in the family business. He was ready to take his newly-learned marketing skills and business know-how to truly make an impact at his first job.

How Can I Help Solve This Problem? 

No matter where his paycheck comes from Gibson always keeps his eye on what really matters: the customer. “We get together, we talk about their problems, the issues that they’re encountering, how we can make it better…” says Rayce. “And then we go back to engineering and say, ‘How can we help solve this problem? How can we solve this issue and make the handling of their product, their time, and their process better?’”

Rayce says the team spends time investigating a customer’s current process and finding where hang-ups might be happening. “We get deeply involved investigating the materials, asking, ‘What is the bulk density? What’s the particle size? How does it flow? What’s your ideal situation from point A to point B?’”

Back Where He Wants to Be

For Rayce, Custom Powder is exactly where he wants to be at this point in his career. “I’d worked with Denise, Mac and Bob not only at Custom Powder, but at my previous employer. I felt it was the right time to go back. I liked everything that they’ve done with the company. They care about their employees, they care about each other, they care about the customers, and that’s what I’m about. I want to make sure that the customer is taken care of, but we have fun doing it.” When he’s not helping our customers with creative solutions, Rayce likes to spend his free time woodworking and admiring classic cars.

We are so grateful Rayce decided to once again share his talents with our team. We love having another skilled brain around to help us keep on solving.


To help us put Rayce to work developing unique solutions for you, reach out to us here.